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Disk Creator Product List

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0130 Prevention of bridging in powder containers and hoppers

0130 Prevention of bridging in powder containers and hoppers

Eliminate discharge failures caused by compacted powder due to vibrations during transport with a blow disc!

Due to vibrations during the transportation of powder containers, the powder became compacted, causing issues with discharge from the tank. However, this was resolved with aeration using the "Blow Disk." If you could provide an overview of the powder and the hopper drawing, we can offer reasonable recommendations for the model, quantity, and installation position based on our experience. 【Overview】 Hopper dimensions: 1100×1100 Material: Water treatment chemicals Apparent specific gravity: 0.7–0.8 (Note: The volume was compressed by more than 20% during transportation) 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be accessed via the link below.

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  • Powder Supply Device
  • Other powder equipment

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0153 Promoting the outflow from the cement silo.

0153 Promoting the outflow from the cement silo.

Install multiple blow discs to promote the outflow from the cement silo!

At the cement silo, it was noted (based on user experience) that the hopper slope is gentle and general aeration is not very effective, so we decided to install multiple blow discs. The installation locations and operating methods were determined through discussions with the customer. 【Overview】 ■ Silo diameter: 3600φ ■ Hopper slope: approximately 43° ■ Summary of installation positions and numbers - Installed in 4 layers: 4 units from the bottom, 4 units, 8 units, and 8 units - Total of 24 units ■ Operating sequence - Air ON in the order of the 4 units on the bottom layer, 4 units on the second layer, 4 out of 8 units on the third layer, the remaining 4 units on the third layer, 4 out of 8 units on the top layer, and the remaining 4 units on the top layer ■ Control of blow discs - Controlled by our controller C-6 (timer panel) with 6 solenoid valves * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

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  • Other powder equipment

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0447 Promoting the discharge of dihydrate gypsum powder

0447 Promoting the discharge of dihydrate gypsum powder

We recommended the BD-20 type, which has a larger air volume compared to the standard broad disk, and you adopted it!

This is an introduction to a case where the BD-20 type, which has a higher air volume compared to the standard BD-15 type, was used. The customer inquired about installing a new powder storage tank, anticipating that bridging of the crushed gypsum board would occur, and requested this equipment. The key point of this case is that the slope of the hopper could not be sufficiently secured. Therefore, we recommended the BD-20 type, which has a higher air volume compared to the standard Brodisk, and it has been adopted. The overview is as follows. 【Case Overview】 ■ Hopper ・Diameter: 1600φ ・Cone section slope: Approximately 50° ■ Material ・Name: Dihydrate gypsum (crushed gypsum board, paper removal) ・Particle size: Approximately 100μm on average ・Apparent specific gravity: About 0.5-0.6 *For more details, please refer to the PDF materials or feel free to contact us. *We have many implementation examples posted on our website, which can be checked via the link below.

  • Other processing machines
  • others

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0474 Elimination of bridges in high humidity sites.

0474 Elimination of bridges in high humidity sites.

Introducing a Brody disk for wastewater treatment facilities! Easily resolves bridges and rat holes.

When the humidity at the site increases, bridges frequently occur. Here, we would like to introduce a case where measures were taken to address this issue. Two Brody Disk Minis were installed opposite the square hopper, and a controller (C-SV1) with one solenoid valve was used to provide intermittent aeration for both units simultaneously. In general, for fine powders with poor fluidity, the air ON time is often set to around 3-5 seconds. However, in this case, 1-2 seconds yielded good results. 【Case Overview】 ■ Application: Wastewater treatment equipment ■ Target material: Bio-coagulant (similar to wood chips) ■ Hopper: Approximately 250 mm square 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines

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0649 Preventing bridge formation in the feed tank

0649 Preventing bridge formation in the feed tank

Air ON with 8 Brodisks in pairs with a time difference! Introducing case studies.

We would like to introduce a case where our "Brodisk" and "Controller" were implemented to prevent bridging in a feed tank. We received a request from a customer who wanted to try the Brodisk immediately. They had seen the equipment at another company's factory and were informed by the factory representative that it was "effective." After confirming the effectiveness through manual aeration with a loaned Brodisk, the customer decided to implement our product. 【Case Overview】 ■ Installation Location: Tapered section with hopper diameter reduced from Ø1000 to Ø600 ■ Configuration: 4 units installed in 2 tiers (total of 8 units) ■ Contents: Wheat flour, fish meal, oil cake, bran, etc. ■ Control: Using the C-SV4 controller with 4 built-in solenoid valves to turn on air for 2 Brodisks at a time with a time delay. *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator
  • Other powder equipment

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